Sound like a sticking spool in the valve body to me, but I suppose an intermittent signal from TPS could cause similar symptoms. Is problem more likely to occur with a cold transmission or does it occur after trans has been at normal operating temp for an hour? I'd drain and refill the trans fluid at every engine oil change for the next couple of oil changes. It's cheap, easy to do thanks to the drain plug and made a big improvement in the smoothness of shifts in my '90 535i. In my case improvement was most noticeable on cold trans and small throttle openings, warm shifts and shifts at more then half throttle were always smooth.
Paul Shovestul

Originally Posted by
pundit
I've asked this question before but as I haven't found a solution I thought I'd try once again. My 535iA (ZF4HP22) suffers from intermittent harsh shifts. It doesn't do it all the time and often it shifts very smoothly. It appears worse on downshifts as you are pulling up. It tends to hold onto gears and almost fights against the brakes finally downshifting with a clunk through the driveline when almost stopped. But the next time it will downshift and upshift just fine. I'm wondering whether it could be something like a dirty electrical connection to a trans solenoid or a sticking solenoid itself? I recently serviced the trans, Dexron III, new filter and gasket. I have checked the fluid several times and the level is spot on. As it is intermittant problem I am leading towards some kind of an electrical fault which, once correctly diagnosed, may avoid major work. - Any suggestions appreciated.
.....Got to keep the loonies on the paath.