3.73 stuffed in yesterday
The diffy unexectedly arrived friday PM on the door with a "thud" and ding-dong from UPS. Had the parts and Martin (as usual) would rather work on cars than talk about them. (thanks).
Upon inspection of the unit, turns out that the pinion flange was a perfect match for the driveshaft and no flange swap was required. For the record, this donor car was a 89 525i stick and it's a perfect match to the d/s of a 90 535i stick.
Took about 3 or 4 hours to swap the unit over. That included cleanup of the donor unit, a little under car cleanup and the installation of new halfshaft axle seals. No need to drop the exhaust (thank goodness). Another installation note is that you need to use the existing outer drive flanges to match to the 535i halfshafts; the ones from the 525 won't work. Of course, this is simple as you just pop them out of the old diff and plug them into the new unit.
Health of the new diffy seems good. Very quiet and the lockup seems tight. Less lash than the older higher mileage (3.46 LSD) unit to boot.
Driving impressions are good. Car has more snap off the line and accelerates noticably better. Not a huge difference but it's nice. Maybe not so nice is the freeway RPM hit. At 70 MPH, engine now spins about 2700 RPM or so in 5th. This is definately not a swap if you do a lot of highway driving.
BTW, no need to recalibate the speedo it seems. Did a 1 mile / 60 MPH test and it's spot on a 60 seconds.
For the $200 or so invested (yup, got a deal it seems), this is a pretty nice little swap over.
Should be interesting as the 3.7 engine comes together; could be too short for that sort of power.
Cheers!
Jeff
Last edited by Jeff N.; 02-06-2005 at 03:19 PM.
Bellevue WA
90 535iM - not much stock remains. 3.7 liters, ported head, cammed, 3.73 diffy, M5 brakes, MAFed, yadda yadda yadda
86 Porsche 951 - Track Toy