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Thread: M30 head bolt removal mystery--advice sought

  1. #1
    Join Date
    May 2004
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    Default M30 head bolt removal mystery--advice sought

    Engine is sitting on garage floor on its bottom and mount leg.

    I un-threaded the head bolts to the point (~1" out) where their grip threads should now be disengaged from the block. However, 4 or 5 of the middle head bolts are still very stiff & tight and will not disengage for withdrawal. Side load on the head should be taken by the dowel pins and by the strap attached to the overhead hoist, so side load should not be binding on these bolts.

    What am I doing wrong? Why won't these bolts just get looser and come out like the others did? Nothing of this sort happened with other M30 head removals. At the end of a long day, I thought it best to get some objective advice before monkeying further.
    Dash01
    '90 535ia 272K miles

  2. #2
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    Default

    gaskety goop holding it sealed in there perhaps??
    95 E34 530I V2.37
    ===========
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    John F. Kennedy

  3. #3
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    Quote Originally Posted by 632 Regal View Post
    gaskety goop holding it sealed in there perhaps??
    Maybe, but I dunno how. It takes a fair effort on the 1/2" drive ratchet wrench to turn the bolts, yet they are already ~1" up out of the head so should be already disengaged or nearly so.

    Besides, no gaskety goop should be down there at the head gasket, which supposedly has silicone impregnated so needs no goop. 8 or 9 of the bolts came out just fine and normal, only 4 or 5 seem unduly stiff.

    Any more thoughts?
    Dash01
    '90 535ia 272K miles

  4. #4
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    Did the head gasket fail?

    if so there may be a little rust or custy stuff around those threads


    Vee ave vays of dealing vid your kind...........

  5. #5
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    Default

    No evidence so far of HG failure--oil not contaminated, brown, or milky, although the alu. head itself is somewhat discolored or stained by the oil.

    Normally (as with 7 or 8 of the head bolts), loosening gets easier as they come out. Somehow, the middle 4 or 5 bolts continue to be quite stiff regardless of the fact that they are ~1" out and should have little or no thread grip into the block. I thought perhaps since the engine sitting on a concrete floor is slanted and the head would naturally slide off to one side, the bolt problem would be due to side load binding on the bolts. However, to prevent such side load I left the upper corner bolts in, and attached straps to the overhead hoist to support the weight of the head and keep it centered. And, there are a couple of dowel pins to keep the head properly centered. So, there should be no side load to bind those bolts. Maybe slackening the straps will help.
    Dash01
    '90 535ia 272K miles

  6. #6
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    Oldham, England
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    Long shot but maybe you have got some oxidation on the head bores and the bolts are binding in that. Only sure way to find out the cause is pull one out

  7. #7
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    Quote Originally Posted by whiskychaser View Post
    Long shot but maybe you have got some oxidation on the head bores and the bolts are binding in that. Only sure way to find out the cause is pull one out
    The head bolts that came out had no oxidation, but were pretty goopy with oil. The ones that don't want to come out are quite stiff, despite being ~1" unscrewed. I'm gonna hoist the whole shebang from the engine block hoist points, then lower onto a wood space so as to keep the head level, to make sure there is no side load on those bolts.
    Dash01
    '90 535ia 272K miles

  8. #8
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    It ain't side load. Corrosion, I'll bet. I hope you don't pull the threads out.
    Also, all the head bolt holes on the M30 are blind if I remember correctly. It'll be interesting to see what comes out since they aren't in a coolant passage to promote rusting.
    "The gas pedal wouldn't go to the floor if it weren't meant to be there"

  9. #9
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    Minnesota
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    Default Why not just remove all the bolts and knock the head off

    with a rubber hammer. Why are you stopping after 1" out? After the bolts are out, the head will still be held in alignment with two guide rings I think on the 4th and 9th bolt (diagonal), so just rap it firmly with rubber hammer. I finshed my head rebuild about 6 months ago and my M30 has been running flawlessly.
    I'd be glad to share some pics. Even the one were I gouged head surface during the install. Arrrrrrgh.
    Jeff in MN
    87 535is 245k Recent top end re-work
    88 528e 290k
    90 535i 115k
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  10. #10
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    Quote Originally Posted by Jeff in MN View Post
    with a rubber hammer. Why are you stopping after 1" out? After the bolts are out, the head will still be held in alignment with two guide rings I think on the 4th and 9th bolt (diagonal), so just rap it firmly with rubber hammer. I finshed my head rebuild about 6 months ago and my M30 has been running flawlessly.
    I'd be glad to share some pics. Even the one were I gouged head surface during the install. Arrrrrrgh.

    I'm stopping ~1" out because at that point the bolts really get stiff, and I don't want to force them for fear of buggering the threads machined into the block.

    So, rather than taking the chance of messing up the threads, I thought I'd ask advice from others more knowledgeable.

    I've removed the head on an M30 a couple of times, but never had this sort of difficulty--normally the bolts just loosen to easily remove by finger after a turn or so with the wrench. Not these, though. What could be fouling them? I squirted some penetrating oil down each bolt shaft, so we'll see if that helped overnight.

    This is a replacement engine from a wreck, so I don't know its history. Any chance such engine could be so warped as to foul the middle headbolts?
    Dash01
    '90 535ia 272K miles

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