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Thread: Case of the Missing Crank sensor?

  1. #1
    Join Date
    Jul 2006
    Location
    Houston, Tx
    Posts
    592

    Default Case of the Missing Crank sensor?

    So I get a distraught call from my folks the other day about how their 528i just decided to up and stall at a light and how they had a hard time getting the car started again. It's a 97 E39 528 auto (as seen in my profile since they get to drive it more than I do).

    Hooked up the OBD-2 scanner and lo and behold, a crank position sensor error. No problem, one gets ordered and picked up today. I crawl under the car, take off the wind deflector cover thing behind the bumper and take a peek. Crank has that huge reluctor gear behind the pulley like it should. After a few minutes of searching, I found the bracket where the sensor goes up in the 10 o'clock position of the motor if you're staring straight at it. Basically it's under a radiator hose, but still approachable.

    Notice... I said the bracket where it goes. The sensor was nowhere to be found. Additionally, neither was the wiring or connector! What gives?


    "Scarlet" `97 540/6 with sleepy mods.
    "Box Car" '87 535isA - Old School Charm, new school Flair

  2. #2
    Join Date
    Jan 2004
    Location
    Thunder Bay, Ontario
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    Default

    Interesting.

    For clarification, its #9 in therealoem diagram, right?

    You've located the bracket/hole it fits into, but no sensor or wire? Thats friggin strange, and I can't see how it would have started with out it. Anyhow, is the M4 or M5 thread in the bracket stripped by any chance. Any signs of a chewed up wire hanging out down there (something punched it out???). What about the other end? On the M50, it goes up from the sensor, the wraps around the cylinder head toward the drivers side and finds a home amongst some other stuff.

    Do do do do, do do do do................

    Dave

    10/90 Build 525im, 630,000+km, Eibach/Sachs, Engine Rebuild
    *RIP Oskar the DOG *

  3. #3
    Join Date
    Jan 2004
    Location
    Thunder Bay, Ontario
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    Default

    Hold on, # 9 (CPS) isn't listed in the table below the diagram. Me thinks theres a reason.

    EDIT: Try this # 18. Thats for an 96 build date 528 sedan.

    Slightly different one on the post 09/98 M52, but similar location

    So they kept the bracket for the 'traditional' e34 CPS, but moved the e38 M52 CPS to another location to get a reading right off the crankshaft rather than the harmonic balancer.

    Dave
    Last edited by Dave M; 07-07-2008 at 09:40 PM.

    10/90 Build 525im, 630,000+km, Eibach/Sachs, Engine Rebuild
    *RIP Oskar the DOG *

  4. #4
    Join Date
    Jul 2006
    Location
    Houston, Tx
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    592

    Default

    My car is a late 96 production model, but the sensor looks like that 9/98 link you provided. Is that at the back of the motor, actually IN the block? That's just ... bizarre (that they would put the reluctor wheel on the crank still, but put the sensor in the back!) Judging from that picture I'll have to check the block on the drivers side under the intake.... fun fun :x


    "Scarlet" `97 540/6 with sleepy mods.
    "Box Car" '87 535isA - Old School Charm, new school Flair

  5. #5
    Join Date
    Jan 2004
    Posts
    4,150

    Default Its under the starter and its not that bad to

    get to. Remove the air cleaner housing and the hoses up to the throttle body then you'll have room to get to it underneath



    Quote Originally Posted by SnakeyesTx View Post
    My car is a late 96 production model, but the sensor looks like that 9/98 link you provided. Is that at the back of the motor, actually IN the block? That's just ... bizarre (that they would put the reluctor wheel on the crank still, but put the sensor in the back!) Judging from that picture I'll have to check the block on the drivers side under the intake.... fun fun :x
    Attached Images Attached Images  


  6. #6
    Join Date
    Jul 2006
    Location
    Houston, Tx
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    Default

    Thanks Bill, it was right where the picture showed. Man... talk about a pain to get at. Guess they thought the front of the motor under the thermostat housing was too easy to get at so they'd make it more challenging to make you take it to the dealer

    BTW, I have that program but I was only able to install the TIS part, and it doesn't seem very helpful. Is there a particular order to installing that?


    "Scarlet" `97 540/6 with sleepy mods.
    "Box Car" '87 535isA - Old School Charm, new school Flair

  7. #7
    Join Date
    Jan 2004
    Posts
    4,150

    Default I don't quite understand your question, the pic

    that i posted is from the TIS. The other program for parts is the etk.



    Quote Originally Posted by SnakeyesTx View Post
    Thanks Bill, it was right where the picture showed. Man... talk about a pain to get at. Guess they thought the front of the motor under the thermostat housing was too easy to get at so they'd make it more challenging to make you take it to the dealer

    BTW, I have that program but I was only able to install the TIS part, and it doesn't seem very helpful. Is there a particular order to installing that?


  8. #8
    Join Date
    Dec 2003
    Location
    PA
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    5,403

    Default

    Know what's a pain? Trying to figure out the 60-2 tooth position when the trigger wheel is inside the engine block

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