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Thread: E34 Exhaust Manifold removal

  1. #1
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    Feb 2008
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    Default E34 Exhaust Manifold removal

    Help! Trying to fit a new cyclinder head and can't get the exhaust manifold off, any useful tips?

    It's the last job before i fit the new one.

    Thanks

    Mike

  2. #2
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    Quote Originally Posted by wiggy1406
    Help! Trying to fit a new cyclinder head and can't get the exhaust manifold off, any useful tips?

    It's the last job before i fit the new one.

    Thanks

    Mike
    Leave it on the head -makes a nice handle to lift it off. Undo the 6 nuts that attach it to the downpipes instead. No 3 here:
    http://www.realoem.com/bmw/showparts...59&hg=18&fg=05

  3. #3
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    Quote Originally Posted by whiskychaser
    Leave it on the head -makes a nice handle to lift it off. Undo the 6 nuts that attach it to the downpipes instead. No 3 here:
    http://www.realoem.com/bmw/showparts...59&hg=18&fg=05
    Trying that as we speak......you need the hands of a baby and the strength of popeye!!!

    Mike

  4. #4
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    " you need the hands of a baby and the strength of popeye!!!"
    Or, fire. Heating them makes things a bunch easier. Plan on buying some new fasteners.
    "The gas pedal wouldn't go to the floor if it weren't meant to be there"

  5. #5
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    Or plan on buying new studs on the downpipes, too. I broke a couple of mine in the process. Don't forget the antisieze when you reinstall! My PO obviously did!

  6. #6
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    with two universal joints, a long extension, and a cordless impact wrench (or air ratchet) its pretty easy to those six nuts from under the car

  7. #7
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    Quote Originally Posted by wiggy1406
    Trying that as we speak......you need the hands of a baby and the strength of popeye!!!

    Mike
    Did you remove the heat shield? You should be able to get at the nuts with a straight socket extension. I cant remember if I took the wheel off too to give me room. Either way wear gloves cos when they let go you will bang your hand on the subframe

    Edit: if you are driving a left kicker you may not have the heat shield. It protects the UJ on the steering
    Last edited by whiskychaser; 04-19-2008 at 05:24 PM.

  8. #8
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    Melb, Australia
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    Here's an old trick my uncle taught me for siezed nuts n bolts. Get a nail punch (one with a flat end; ie. not a centre punch) and a hammer. Place the punch on the FLATS of the nuts and give it a few whacks with the hammer. Do it on as many flats as you can on the stuck nut, more the better.
    And presto you'll be able to undo them with your wrench/ratchet.
    Ken, from Melbourne AUS.
    '89 535iA with a 5 speed swap.

  9. #9
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    A blow torch on the nuts till they are red hot always worked for me. You can also try tightening them, just until they actually give,before trying to loosen them. I suggest use some penetrant like PB Blaster or Mopar penetrant with graphite.

  10. #10
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    Feb 2008
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    OK Head Off new one on.....blimey it works....now just got to flush all the crap out of the cooling system, then bleed it......i was advised to jack the front end up as much as i can, open the thermostat bleed screw and "rev the nuts off it".....is this a good idea?

    Thanks for all the advice....universal joint was the clincher!

    The whole job has played merry hell with my manicure!

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