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Thread: Attn: Gurus, Experts and Psychics 4 help on NO-Start issue - Need new ideas.

  1. #1
    Join Date
    Jul 2006
    Location
    Minnesota
    Posts
    77

    Default Attn: Gurus, Experts and Psychics NO-Start SOLVED!!!

    This is for my 87 535is with M30 motor. I have Bentley and been thru it 3 times as well as been thru Rick No-start shark page.

    Two weeks ago son was on the expressway with cruise ON. Hit brakes to turn of cruise and she totally shut down. Coasted to stop. $122 tow job later in our garage we have the following:

    Primary problem - I cannot get SPARK.
    Engine cranks.
    Battery charged.
    Main relay checked - OK - replaced with good spare.
    Fuel pump relay checked - Ok - replaced with good spare.
    Fuse 5 looked bad and was replaced. (Checked all other fuses)
    OBC relay checked and found ok. (interesting write up on Rick's no start shark)
    checked voltage at coil when ON - OK.
    Resistance between 1 and 15 on coil .5 to .6 ohms
    Resistance between 14 and 4 (center) 5300 ohms.
    Swapped coils with spare and confirmed ohms are same. (Even checked against same type coil in my 528e.)
    Replaced cap and rotor with spares and ohmed - All ok.
    Checked reference sensors both read the same 890 ohms between 1 and 2.
    Reference sensors produced 1-2 millivolts when cranking when measured at the terminals at the ECU.
    Measured for voltages at ECU harness as prescribed by Bentley and found all to correct.
    Injectors are pulsing.
    Purchased spare ECU from reputable ebayer. Installed yesterday - Still No Spark.

    That's about all I can think of. Thanks in advance.
    Jeff in Minnesota.
    JUST GOT in from the cold garage. You won't believe it. During a clean and then a later replacement of the distributor cap I began to notice that the ROTOR was in exact same place. ODD!!!.. Pulled cap and cranked. ROTOR NO MOVE. OMG!!! Pulled the cam cover and found the chain and jumped off the camshaft gear. Somebody please tell me this is NOT an interference engine (3.5L M30). Naturally I will be posting again for parts and some guidance on an engine R&R. Thank to all for your help. BTW I now have a spare 059 ECU if anyone is interested.
    Last edited by Jeff in MN; 01-03-2008 at 03:16 PM. Reason: Solved Problem
    Jeff in MN
    87 535is 245k Recent top end re-work
    88 528e 290k
    90 535i 115k
    98 740i 115k New Magnaflow Cats, No More Codes

  2. #2
    Join Date
    Jul 2006
    Location
    Minnesota
    Posts
    77

    Default I agree - that seemed low to me too.

    Quote Originally Posted by winfred
    should be getting more then a couple mv out of the crank sensors, depending on cranking speed the speed sensor should be .5-1 volt AC, the ref sensor is hard to judge the reading as it only pulses once per revolution, one way to test it is to swap positions with the speed sensor and compare the readings, the speed sensor reads the starter teeth so it produces a higher voltage
    Been leaking a lot of oil in that area, probably time to pull them and clean them up. However, what confuses me in the "instant" failure at the time he put on the brakes. Engine had been running great right up to that point.

    Thanks for the suggestion.
    Jeff in MN
    87 535is 245k Recent top end re-work
    88 528e 290k
    90 535i 115k
    98 740i 115k New Magnaflow Cats, No More Codes

  3. #3
    Join Date
    Feb 2004
    Posts
    4,894

    Default

    That is the most probable cause of no spark... the crank position sensor... Otherwise, I might think your brake pedal switch is bad too... causing your cruise control to keep it off.... or something else off.

  4. #4
    Join Date
    Dec 2003
    Posts
    1,640

    Default

    Curious. I'd sure be looking at the CPS / reference sensors too. On the E34, you have to make sure it's gapped to 1mm from the triggering wheel. Might want to verify the gap and alignment of the sensor.

    I had a strange problem once when the bolt holding the CPS was loose. Couldn't really see anything wrong but it was obvious once you starting checking the unit itself.
    Bellevue WA
    90 535iM - not much stock remains. 3.7 liters, ported head, cammed, 3.73 diffy, M5 brakes, MAFed, yadda yadda yadda
    86 Porsche 951 - Track Toy

  5. #5
    Join Date
    Jul 2006
    Location
    Minnesota
    Posts
    77

    Default Hmmm...AC, not DC? I had meter set on DC. Looks like Back to the cold garage.

    Quote Originally Posted by winfred
    should be getting more then a couple mv out of the crank sensors, depending on cranking speed the speed sensor should be .5-1 volt AC, the ref sensor is hard to judge the reading as it only pulses once per revolution, one way to test it is to swap positions with the speed sensor and compare the readings, the speed sensor reads the starter teeth so it produces a higher voltage
    Thanks.
    Jeff in MN
    87 535is 245k Recent top end re-work
    88 528e 290k
    90 535i 115k
    98 740i 115k New Magnaflow Cats, No More Codes

  6. #6
    Join Date
    Jul 2006
    Location
    Minnesota
    Posts
    77

    Default Good point. The brake is what started it all.

    Quote Originally Posted by Tiger
    That is the most probable cause of no spark... the crank position sensor... Otherwise, I might think your brake pedal switch is bad too... causing your cruise control to keep it off.... or something else off.
    Thanks Tiger.
    Jeff in MN
    87 535is 245k Recent top end re-work
    88 528e 290k
    90 535i 115k
    98 740i 115k New Magnaflow Cats, No More Codes

  7. #7
    Join Date
    Dec 2003
    Location
    baton rouge, loserana
    Posts
    6,922

    Default

    should be getting more then a couple mv out of the crank sensors, depending on cranking speed the speed sensor should be .5-1 volt AC, the ref sensor is hard to judge the reading as it only pulses once per revolution, one way to test it is to swap positions with the speed sensor and compare the readings, the speed sensor reads the starter teeth so it produces a higher voltage
    all america wants is cold beer warm cat and a place to take a poop with a door on it

  8. #8
    Join Date
    Jul 2006
    Location
    Minnesota
    Posts
    77

    Default BUMP - Problem Solved - See my edits to 1st post. U won't believe.

    Quote Originally Posted by Jeff in MN
    This is for my 87 535is with M30 motor. I have Bentley and been thru it 3 times as well as been thru Rick No-start shark page.

    Two weeks ago son was on the expressway with cruise ON. Hit brakes to turn of cruise and she totally shut down. Coasted to stop. $122 tow job later in our garage we have the following:

    Primary problem - I cannot get SPARK.
    Engine cranks.
    Battery charged.
    Main relay checked - OK - replaced with good spare.
    Fuel pump relay checked - Ok - replaced with good spare.
    Fuse 5 looked bad and was replaced. (Checked all other fuses)
    OBC relay checked and found ok. (interesting write up on Rick's no start shark)
    checked voltage at coil when ON - OK.
    Resistance between 1 and 15 on coil .5 to .6 ohms
    Resistance between 14 and 4 (center) 5300 ohms.
    Swapped coils with spare and confirmed ohms are same. (Even checked against same type coil in my 528e.)
    Replaced cap and rotor with spares and ohmed - All ok.
    Checked reference sensors both read the same 890 ohms between 1 and 2.
    Reference sensors produced 1-2 millivolts when cranking when measured at the terminals at the ECU.
    Measured for voltages at ECU harness as prescribed by Bentley and found all to correct.
    Injectors are pulsing.
    Purchased spare ECU from reputable ebayer. Installed yesterday - Still No Spark.

    That's about all I can think of. Thanks in advance.
    Jeff in Minnesota.
    JUST GOT in from the cold garage. You won't believe it. During a clean and then a later replacement of the distributor cap I began to notice that the ROTOR was in exact same place. ODD!!!.. Pulled cap and cranked. ROTOR NO MOVE. OMG!!! Pulled the cam cover and found the chain and jumped off the camshaft gear. Somebody please tell me this is NOT an interference engine (3.5L M30). Naturally I will be posting again for parts and some guidance on an engine R&R. Thank to all for your help. BTW I now have a spare 059 ECU if anyone is interested.
    Hmmm maybe my son did let the oil get to low a few weeks ago.
    Jeff in MN
    87 535is 245k Recent top end re-work
    88 528e 290k
    90 535i 115k
    98 740i 115k New Magnaflow Cats, No More Codes

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