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Thread: 1991 525i overheating

  1. #1
    Join Date
    Feb 2006
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    Cathedral City, CA
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    Default 1991 525i overheating

    I have a 1991 525i that is overheating. This started on Friday all of a sudden. Generally the temp guage on our car has the needle sitting just about 1 needles width above the half way mark and it's been like this forever. But on Friday after being used to put around town, it crept up to the red area within a mile or so, I shut it down, and gave it time to cool off.

    I tried it again and it did the same thing so I towed it to the radiator cooling shop near our home. I picked up the vehicle today and they told me that they replaced the fan clutch which looking at it, they indeed DID do.

    I drove home which is only about 1.5 miles from the repair shop and I took the car 1 block up the hill from our home and sure enough the needle went up to the red area, so I turned around and went the block home.

    So, knowing that they have replaced the fan clutch, I have to take it back tommorrow to see about them fixing it properly but I'd like to go in with some knowledge of what to do.

    They told me that the fan clutch wasn't moving any air and that they could stop it with their bare hands while the motor was running, indicating that indeed it could be a bad fan clutch, but Im not sure if I am supposed to pay for this repair or any further repair since it did not fix the overheating problem, nor do I have a clue as to what else it could possibly be.

    I'd rather not go in there and have them tell me now that it needs a water pump, thermostat and radiator unless of course it really does.

    Is there something specific with this year and model that is known to go bad at a certain time or mileage (mileage is about 148,000 miles)?

    Thanks for any information.

  2. #2
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    Jan 2006
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    Ga
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    Default

    Water pumps, T stats and radiators are all common items. Make sure you dont allow then engine to enter the red even for a second if possible, as the heads on those engines are basically made of glass. I would check Tstat first, but its very possible the impeller of the water pump has come apart in the block, which Ive seen many times. If you open the coolant res cap while the engine is just above cold, NOT hot, you should see a slight pisser stream of water right at the top of the res. This will let you know the water pump is doing its job, or the T stat has jammed shut. Hope this helps.
    -Ben

  3. #3
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    Feb 2006
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    Cathedral City, CA
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    Okay, I'll try that in the A.M

    I failed to mention too that the upper (and I assume the lower) radiator hose has plenty of pressure in it. I don't know if that makes any difference or not. I've seen cars in the past that when the Tstat fails closed, then they dont have any pressure in their system. Our jeep was like that.

    But I dont know if this makes any difference on the BMW or not.

  4. #4
    Join Date
    Aug 2006
    Location
    Boulder, CO, USA
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    Sounds like a failed water pump to me (my car won't even come to temperature in 1.5 miles of driving) , and can't hurt to replace the t-stat. The water pump is only $60 from bav auto. The original water pumps on these cars have a plastic impeller that loves to disintegrate for fun, causing overheating and cracked cylinder heads.

  5. #5
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    Feb 2006
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    Cathedral City, CA
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    Okay, I'll keep that price in mind when I go back tommorrow, as the fan clutch I think I was over charged for at $180.00 just for the part, then half hour for the labor, the labor part seems fair enough to me, but the fan clutch at 180.00 seems way marked up to me, but what do I know, I only work for a Honda dealership.

    Yeah, strange thing is that the car takes it's normal amount of time to get up to temperature but then goes from half way to the red fairly quickly, within 1.5 miles or so, maybe even less.

    At first I thought it might just be the sensor, but on friday on my second attempt, I pulled into a parking lot to shut it off and I heard the dreaded "pinging" noise from the engine being too hot, fortunately, it doesnt appear to have done any damage to the head, but it was only at the bottom of the red momentarily before being shut off both times.

  6. #6
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    Mar 2006
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    USA
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    $180 seems high to me, as the going rate for an M50 clutch is about $100
    Alusil, Dinan DME | ITG Air Filter | Eibach/Bilstein HD | 26/20 Swaybars | Iridium plugs | Depo/ProLumen HID | Optima batt. | no AC | Stoptech brake lines, Frozen rotors, brass bushings, Superblue

  7. #7
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    Apr 2006
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    Chicago, Il. U.S.A.
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    Ditto!
    "The gas pedal wouldn't go to the floor if it weren't meant to be there"

  8. #8
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    Feb 2006
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    Cathedral City, CA
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    Yeah I thought it was high too, but not much I can do except pay it, which is still much lower than my local dealer would charge me for the repair.

    It's now at the repair shop all day today, and Im guessing he's replacing the waterpump and the Tstat at the same time, strange that he's had it since 9AM this morning and now it's going on 3PM and I just called him to have him tell me that he's still working on it. I guess he must have been busy today or he's just goofing off. Arrrggghhhh, I hate auto repairs.

  9. #9
    Join Date
    Jan 2004
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    Thunder Bay, Ontario
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    Quote Originally Posted by kuplo
    Yeah I thought it was high too, but not much I can do except pay it, which is still much lower than my local dealer would charge me for the repair.

    It's now at the repair shop all day today, and Im guessing he's replacing the waterpump and the Tstat at the same time, strange that he's had it since 9AM this morning and now it's going on 3PM and I just called him to have him tell me that he's still working on it. I guess he must have been busy today or he's just goofing off. Arrrggghhhh, I hate auto repairs.
    Hmmmm, 6hr @ 80/hour = $480

    I hope he hasn't removed the head, sounds like got it pretty hot.

    Good luck with it, hope its just a thermo and pump etc.

    10/90 Build 525im, 630,000+km, Eibach/Sachs, Engine Rebuild
    *RIP Oskar the DOG *

  10. #10
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    Cathedral City, CA
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    You and me both. Im pretty sure he has'nt done anything drastic like that else I *think* he would have told me on the phone

    Plus I don't think I really got it all that hot, it only once went to about half way into the red, the other 2 or 3 times I shut it down before it was able to actually get *into* the red.
    Last edited by kuplo; 11-15-2006 at 05:42 PM.

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