Here's a stumper for the group. I've owned three e34's and this is the first one that's had this problem.
I have a 95 540/6 and when I hit 60 mph or above on the highway I am getting a weird noise from inside the dash. It is kind of a buzzing/fluttering sound and it's pretty loud. (ie. almost loud enough to disrupt conversation in the car). The sound is intermittent and it can last from a few sconds to a minute or more. Sounds like it's coming form the center/driver's side of the dash.
It sounds like air is passing over one of the mode doors in the HVAC system and causing it to flutter at a high rate of vibration. The problem with that theory is that adjusting the heater/ac controls has no effect on the noise. I can turn on/off the outside air or recirc., turn on/off the a/c, turn the fan to high low or off and none of those things affect the noise. The old "hit it with a hammer" test doesn't work either. The only thing that will make it go away (othet than just waiting for it to stop on it's own) is slowing down the car.
I desperate for a solution that doesn't invlove pulling the dash (which I'd like to avoid at all costs), but I'm not too optimistic.
Any ideas out there?
Thanks to all!