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Thread: Body Rot

  1. #1
    Join Date
    May 2006
    Location
    NH
    Posts
    2,062

    Default Body Rot

    A couple of weeks ago i found what I'd call serious rot.Under the door sill, is that the rocker panel? On each side there are what i assume are drain plugs. The plug is missing from the passenger side and the surrounding metal is badly corroded since there is carpet immediately above the opening so when i drive in the rain and the carpet absorbs water it feeds rusting.I don't know if i need to have body shop refit that whole section or if i can get away with wire brushing away the rusted metal, applying a rust inhibitor then maybe JB welding a piece of sheet metal over the opening and blasting the whole area with spray on rubber sealant. What would you do?
    1995 540i Manual build 1/95

  2. #2
    Join Date
    Jun 2005
    Posts
    1,706

    Default

    I would try your plan before going the body shop route.
    Dinan chip, Bilstein sports w H&R, RD sways, RD strut brace, 750 bushings, Zimmermans/MetalMasters, O.E. M Pars, Eisenmann muffler

  3. #3
    Join Date
    Jan 2004
    Location
    New Jersey
    Posts
    529

    Default

    I agree, the DIY route on an area that is not plainly visible and doesn't need finished paintwork soumds like a good plan.

    Would probably save a hella lotta $$$ over taking it to body shop.

  4. #4
    Join Date
    Jan 2006
    Location
    Nashville, TN
    Posts
    249

    Default

    I have a similar issue with the lower panel in front of the front dooor from a car which came from Boston. Can I shoot Naval Jelly (or phosphoric acid) in the void to stop this beast from taking hold? What is recommended?
    The stone age didn't end for a lack of stones. Neither will the hydrocarbon age......

  5. #5
    Join Date
    May 2006
    Location
    NH
    Posts
    2,062

    Default







    Some of ya'll may want to take a gander under your body to make sure these plugs are still seated properly and you aren't cancer ridden like this...
    Last edited by Jehu; 10-04-2006 at 09:50 PM.
    1995 540i Manual build 1/95

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