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Thread: 525ix touring front CV boot replacement

  1. #1
    Join Date
    Apr 2005
    Posts
    19

    Default 525ix touring front CV boot replacement

    Hy all !

    I own a 1992 BMW 525ix touring (four wheel drive, european model, switzerland) and I need to replace front right CV boot. I got a replacement kit from BMW dealer. Now I want to do it myself. Can somebody give me advise? It would be better (if possible) with pictures. In the bentley manual I can find instructions only about rear CV boots. What kind of tools I need, how difficult it is?

    Thanks in advance

  2. #2
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
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    879

    Default

    The 525ix is not sold in the US as I understand. I'll volunteer to offer some advice knowing a thing or two about front wheel drives having owned SAAB's for a long time but I may be making a complete fool of myself since they are after all different cars.

    I looked at the ETK. The drive shafts does not have an explodes view. But looking at the picture the CV joint is on the wheel side and there is a drive flange where the drive shaft fitted with a tripod bearing is inserted into the flange. The CV joint and the drive flange have one rubber boot each. The rubber boot is held in place by two boot straps, one large and another small.

    I am assuming you will be removing the drive shaft to do it on the bench. That's what I will do. Or you will be making an inherently messy job even messier.

    There are different ways to skin a cat. I think the less messier will be to remove the tripod bearing on the front final drive side. Remove the two rubber boots by slipping them off the drive shaft thus exposing the CV joint. Then put the new rubber boot on.

    To remove the tripod bearing you need to remove a snap ring at the end of the drive shaft and use a gear puller to pull the tripod bearing out.

    Alternatively there is also a snap ring on the CV joint end. You can remove that to separate the shaft from the CV joint to remove the torn boot and put on the new one.

    I usually do the former by pulling the tripod bearing out of the shaft.

    Your mileage may vary.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  3. #3
    Join Date
    Apr 2005
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    Indeed, the SAAB and BMW is very different. Also it is true that in the US cars like mine were not sold. I am in europe. Thanks , this week end I am gona spend some time on it and will se what will happen.

  4. #4
    Join Date
    Feb 2004
    Location
    Connecticut
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    This link should prove helpful. Its from the 325ix registry but I'm guessing the job is pretty much the same. http://home.earthlink.net/~wardellhi...s/cvboots.html

  5. #5
    Join Date
    Aug 2006
    Location
    MN
    Posts
    94

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    Can't help with your problem, but I would love to have an E34 IX Touring!

    How much different are the touring chassis' and the standard touring chassis'? Would it be safe to assume the transfercase from the E30 325IX would work?
    Last edited by ricola; 10-03-2006 at 07:40 PM.
    Who say's Aliens only abduct people?

  6. #6
    Join Date
    Apr 2005
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    19

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    Quote Originally Posted by John B.
    This link should prove helpful. Its from the 325ix registry but I'm guessing the job is pretty much the same. http://home.earthlink.net/~wardellhi...s/cvboots.html
    Thanks for the link, hope it will be not too much different in my case.

  7. #7
    Join Date
    Apr 2005
    Posts
    19

    Default

    Quote Originally Posted by ricola
    How much different are the touring chassis' and the standard touring chassis'? Would it be safe to assume the transfercase from the E30 325IX would work?
    Sorry man, but I do not know about difference. Mine is 525iX and I do not know about 3 series even.

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