GO FISHING, use SLABSAUCE Fishing Attractant
Results 1 to 8 of 8

Thread: 540 cat

  1. #1
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default 540 cat

    Both cat converters are removed. I found holes in the honey comb. I am replacing all bolts and nuts with stainless steel ones so removal won't be as painful. Should I get the old ones up? Or are they both toast?


    The driver side cat looking at the upstream opening.


    Another shot.


    Yet another.


    The passenger side one looking at the upstream opening.

    I have the DEC on my 525. I don't like it. But the original is very, very expensive. I thought if I buy the DEC I may as well try this one on Ebay.

    http://cgi.ebay.com/ebaymotors/BMW-5...spagenameZWD1V

    has anyone used it?
    Last edited by yaofeng; 09-19-2006 at 03:55 AM.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  2. #2
    Join Date
    Feb 2004
    Posts
    4,894

    Default

    Get Magnaflow cat converter instead... these looks too small. You want to get one just as big as OEM as possible. Talk to their tech support on hoe big you can go. Why do you think OEM is so expensive? They are monster sized.

    Those cats look toasted, if not tampered by previous owner.

  3. #3
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default

    Flow monster has the same diameter honey comb section. But it is way shorter. Thanks for the idea. I am now looking into Magnaflow.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  4. #4
    Join Date
    Jan 2004
    Posts
    4,150

    Default The pics you show are the screens, are the honeycombs damaged as well, they

    are deeper in. Before replacing you also need to determine what caused them to fail. Cats usually fail because they overheat from raw fuel hitting them and igniting in the cat.
    Attached Images Attached Images    


  5. #5
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default

    Since I am using all stainless steel nuts and bolts, replacing won't be that painful. Maybe I should put them up, sent the car to emissions testing and see.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  6. #6
    Join Date
    Jan 2004
    Posts
    4,150

    Default If you turn them upside down do they rattle and can you get anything

    to fall out the holes in the screens, if not then they are probably ok and the screens just have holes in them.










    won't be that painful. Maybe I should put them up, sent the car to emissions testing and see.[/quote]


  7. #7
    Join Date
    Dec 2003
    Location
    Dunlap Illinois
    Posts
    1,198

    Default

    You better re-think the idea of using stainless steel bolts. The regular bolts with copper stamped nuts are on there for a reason. The stainless will gauld once heated and you'll never be able to remove the nut. You'll be forced to cut the bolt. Ever tried to cut a stainless bolt?

    Do what you see fit, I'm just warning you.

  8. #8
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default

    I am not touching those copper nuts on the headers. They have been installed. The bolts with serrated shank I removed are grade 10.9, no copper whatsoever.



    Ever try to remove rusted shut carbon steel bolt and nuts? I'll take stainless steel bolts and nuts any day.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •