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Thread: 1994 530i rough idle, cylinder miss?

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  1. #1
    Join Date
    Aug 2005
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    North East Florida
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    Default 1994 530i rough idle, cylinder miss?

    I just bought a cherry 1994 530i with 102k miles. It's running a bit rough, like a cylinder misfire at idle and low rpm acceleration. I replaced the spark plugs and added Sea Foam injector cleaner. The old plugs looked well seasoned with large white deposits and lots of dark carbon build up. The cylinders nearest the firewall had some standing oil around the spark plugs when I pulled them out.

    I read that to check the engine codes, simply turn the key on (without starting) and depress the accelerator pedal 5 times within 5 seconds. I tried that several times to no avail. Can anyone tell me how to display the codes?

    I was going to do a vacuum check and have been hard pressed to locate an exposed vacuum line. Does anyone know of any "easy to spot" vacuum leaks?

    I read about the nikasil leakdown problems and hope the rough idle is unrelated. I haven't been able to get under the car to check the block serial number.

  2. #2
    Join Date
    Jun 2005
    Location
    Cleveland, OH
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    Default

    Quote Originally Posted by Been-Jammin
    ....up. The cylinders nearest the firewall had some standing oil around the spark plugs when I pulled them out. ...
    That oil is from a leaky Valve Cover Gasket, it's easy to replace and doesn't cost that much if you DIY. The bad new is that you may ruined a coil or the DME. There isn't a really great way to test without swaping them out with good ones.

    Quote Originally Posted by Been-Jammin
    ....I read that to check the engine codes, simply turn the key on (without starting) and depress the accelerator pedal 5 times within 5 seconds. I tried that several times to no avail. Can anyone tell me how to display the codes?
    ...
    Thats how you do it... it's a PITA to get it to work (or at least for me)... you need to make sure the petal is hitting the kick down switch... some of the times it takes either slamming it really hard.. or just a nice set of five solid clicks


    Quote Originally Posted by Been-Jammin
    ....I was going to do a vacuum check and have been hard pressed to locate an exposed vacuum line. Does anyone know of any "easy to spot" vacuum leaks?...
    HAHAHAHAHAHA... sorry there mate, shouldn't laugh.. get out some carb cleaner... spray it arround and listen for the idle to change.

    -Charles
    If it cannot be fixed by the dremel or ducktape.. get out the sledge...
    --------------------------------------------------------------------
    I miss my e34

  3. #3
    Join Date
    Aug 2005
    Location
    North East Florida
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    54

    Default I should have done my homework!

    1 725 970 - Nikasil block.

    This explains the noticible roughness throughout the RPM range as well as the rough idle. Also explains why I could not find a vacuum leak. (there isn't one)

    Does anyone know of any tricks to help keep this engine "alive" for a while? Should I try a heavier oil or additive to help "seal" the cylinder?

    Also, has anyone done a block replacement on this model? If so, can this be done in a home garage by a DIY'r? Would I be better of taking it to a shop?

    Thanks

  4. #4
    Join Date
    Feb 2004
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    Default

    First thing first... get leakdown test done...

    V8 engine roughness can be caused by bad ICV valve, leaky intake manifold gasket, and bad coil pack... all very common... especially the first two... which is usually done when it has about 100,000 miles.

    I have nik engine too... still alive and very smooth.

  5. #5
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    Aug 2005
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    Default

    Quote Originally Posted by Tiger
    First thing first... get leakdown test done...

    V8 engine roughness can be caused by bad ICV valve, leaky intake manifold gasket, and bad coil pack... all very common... especially the first two... which is usually done when it has about 100,000 miles.

    I have nik engine too... still alive and very smooth.
    Thanks! Is there an easy way to check the coil packs? I can get them for $48, but replacing 8 of them at once is a really bad day. Perhaps I should order one and just play swap 8 times. (or less)

  6. #6
    Join Date
    Oct 2004
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    3,395

    Default

    Jammin my man.

    Given that it has a rough idle, I'd say it isn't cherry then, is it...or is there something I'm missing?

    Now...if you haven't done so already, read Brett's article on the nikasil subject: http://www.koalamotorsport.com/tech-4.asp. He's already written many of the things I'd have to say on the subject. Mainly, that if it's working, no need to get in a tither about it getting worse.

    "Rough idle" is a bit unclear to me. The cams in the M60 are responsible for some normal "roughness". And there's a fitted vacuum hose between the PCV plate and the FPR that, if loose or cracked, would result in a rough(er) idle. Beyond that, a compression test on each cylinder's the only thing that will confirm a block issue.

    I completed my first alusil replacement a few weeks ago. It was routine, but I also do this for a living. A proficient tech can get the warranty job (if it still existed or applied) done in less than 8 hours (engine out, block replaced, engine back in). There are a few items, especially the transmission cooler, that I wouldn't want to deal with sans a lift and good tools.

    EDIT: The other thing to note is that I see plenty of nikasil cars here in the midwest that are running just fine, many with 100k+ miles on them.


    best, whit
    Last edited by Kalevera; 08-27-2005 at 07:59 PM.

  7. #7
    Join Date
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    Eastern Tennessee USi
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    read through barely nothing here... look into the spark plub boots and replace your intake gaskets...then go on to coils and crap. the boots and gaskets need replacing anyways...cant get into it now.

    EDIT: PS intake leaks are notorius.


    heath my advice.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  8. #8
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    Aug 2005
    Location
    North East Florida
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    Default

    Quote Originally Posted by 632 Regal
    read through barely nothing here... look into the spark plub boots and replace your intake gaskets...then go on to coils and crap. the boots and gaskets need replacing anyways...cant get into it now.

    EDIT: PS intake leaks are notorius.


    heath my advice.
    Thanks! Here's the parts list: (for after the leakdown test) let me know if I'm missing anything!

    8 Spark Plug Connector; Coil To Spark Plug; Updated Version 1.8kOhms
    1 Intake Manifold Gasket; Front Intake Manifold to Throttle Housing
    4 Intake Manifold Gasket; Intake Manifold to Cylinder Head
    1 Intake Manifold Gasket; Rear Intake Manifold Cover O-Ring; 20x3.55mm
    1 PCV Valve Grommet; Grommet for Ventilation Valve and Idle Control Valve

  9. #9
    Join Date
    Jan 2004
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    4,150

    Default Your forgetting the pcv plate itself, it fails more often than the

    intake manifold gaskets themselves, as far as vacum lines there really aren't that many, theres one cap on the backside as well as the line to the fuel pressure regulator that Whit mentioned. While the manifold is off, check these tubes for leaks at the back of the block

    A new pcv plate with new intake manifold gasket stuck on the bottom of the manifold

    And make sure you clean all the crap off of the intake manifold where it meets the head before you remove the manifold , otherwise dirt and stuff falls right into the intake ports and sometimes the cylinder... I scrub it out with a brush and a shop vacum.



    Quote Originally Posted by Been-Jammin
    Thanks! Here's the parts list: (for after the leakdown test) let me know if I'm missing anything!

    8 Spark Plug Connector; Coil To Spark Plug; Updated Version 1.8kOhms
    1 Intake Manifold Gasket; Front Intake Manifold to Throttle Housing
    4 Intake Manifold Gasket; Intake Manifold to Cylinder Head
    1 Intake Manifold Gasket; Rear Intake Manifold Cover O-Ring; 20x3.55mm
    1 PCV Valve Grommet; Grommet for Ventilation Valve and Idle Control Valve

  10. #10
    Join Date
    Oct 2004
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    3,395

    Default

    The other thing you should order is a few new bolts for both the PCV and the throttle body. They're Torx T30s and, let me tell you, they're a big pain to get out because they usually fuse themselves in there, especially after 11 years. Yes, it's illogical but a big pain, nonetheless. They'll probably strip out and have to be removed with vice grips. Put it back together with some antiseize grease (yes, I know the intake is plastic).

    You're lucky it's a 5 speed. If the engine ever has to come out, you won't have to mess around with a trans cooler. That added a lot of time and expense to the job I did. Only thing is, good luck finding a 3.0 replacement block -- our boy Sajen's been on the prowl for one with no luck, TMK (did he ever find one?!)

    best, whit

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