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Thread: Changing differential gear ratios

  1. #1
    Join Date
    Apr 2005
    Location
    Philadelphia suburb
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    6

    Default Changing differential gear ratios

    I'm revitalizing my '95 540i 6-speed (I'm the orig owner) and am considering the diff gear change. Reading posts on the subject, it seems that most people just swap complete diffs, right? My car would have a 2.81 diff and I'm planning to follow the recommendation to go to a 3.15. I believe later E34 540i's with auto transmissions had 3.15 diffs, right? Are these diffs directly interchangable? Is there a better way to go?

  2. #2

    Default

    Quote Originally Posted by lmcclain
    I'm revitalizing my '95 540i 6-speed (I'm the orig owner) and am considering the diff gear change. Reading posts on the subject, it seems that most people just swap complete diffs, right? My car would have a 2.81 diff and I'm planning to follow the recommendation to go to a 3.15. I believe later E34 540i's with auto transmissions had 3.15 diffs, right? Are these diffs directly interchangable? Is there a better way to go?
    Call Jim Blandton and have him make a chart for the different ratios. That is what I did. I cant remember what i went with off hand but the charts showed me the low end acceleration and the highway cruising RPMs. Very helpfull.

    Sorry but i dont have his number handy at work either. A lot of help i am!

  3. #3
    Join Date
    Oct 2004
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    Honolulu
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    3,105

    Default The input flange

    sometimes has to be swapped from the old to the new pinion.

    Other than that it usually goes pretty Mr. Miyagi like... Diff out....Diff on


    Vee ave vays of dealing vid your kind...........

  4. #4
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    Default

    Kent,
    Thanks for the lead. I'll try to track him down.
    Larry

    Quote Originally Posted by Kent Carlson
    Call Jim Blandton and have him make a chart for the different ratios. That is what I did. I cant remember what i went with off hand but the charts showed me the low end acceleration and the highway cruising RPMs. Very helpfull.

    Sorry but i dont have his number handy at work either. A lot of help i am!

  5. #5
    Join Date
    Apr 2005
    Location
    Philadelphia suburb
    Posts
    6

    Default

    Bob,
    That's exactly what I wanted to hear.
    Thanks.
    Larry

    Quote Originally Posted by Blitzkrieg Bob
    sometimes has to be swapped from the old to the new pinion.

    Other than that it usually goes pretty Mr. Miyagi like... Diff out....Diff on

  6. #6
    Join Date
    Jan 2004
    Location
    Tampa Bay, Florida, USA
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    Default

    Ramon
    1994 540iA Nikasil EAT Chip
    Tampa Bay, Florida USA

  7. #7
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,839

    Default

    you will want a 3:46 or a 3:64 (ratios might not be exact) I went with the 3:64 cause thats what was available at the time, I thought it would be too much but it isnt. I dont get any worse mileage on the freeway and the city is actually better. The difference in city driving is unbelievable and highway is same unless I want to fly. Top end is still unreachable with 3500rpms at 100 mph.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  8. #8
    Join Date
    Jun 2004
    Location
    Dayton, Ohio
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    Default

    Quote Originally Posted by 632 Regal
    Top end is still unreachable with 3500rpms at 100 mph.
    if your only at 3500 rpms, you've still got a long way to go before redline....
    Former: 95-530iM

    Current: 99 GMC Seirra 1500

  9. #9
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    Apr 2005
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    Perfect. Not sure why I didn't find this before posting. L.

    Quote Originally Posted by MBXB

  10. #10
    Join Date
    Apr 2005
    Location
    Philadelphia suburb
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    Default

    Interesting. According to the upgrade info on E34.net, your stock diff was a 3.15, so you jumped quite a ways to 3.64. I was a little concerned that going from 2.81 to 3.15 would be too much. Thanks for the headsup.

    Quote Originally Posted by 632 Regal
    you will want a 3:46 or a 3:64 (ratios might not be exact) I went with the 3:64 cause thats what was available at the time, I thought it would be too much but it isnt. I dont get any worse mileage on the freeway and the city is actually better. The difference in city driving is unbelievable and highway is same unless I want to fly. Top end is still unreachable with 3500rpms at 100 mph.

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