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Thread: Thermostat replace How to remove fan?

  1. #1

    Default Thermostat replace How to remove fan?

    OK 2000 528i. I am attempting to replace the thermostat. Drove the car yesterday and the temp went all the way up. I purchased the new thermostat. but can't figure out how to get the fan off. The fan housing cannot be removed with out the fan blade comming off. When I turn the nut on the back side between the fan and pully, the fan the belt turns. I read that the nut was a left thread but how can I keep the pully from spinning? I am having a feeling that this cost savings idea is not going to work in the end. I mean, my god how hard can a thermostat be to replace?

  2. #2
    Join Date
    Apr 2004
    Posts
    130

    Default It's not too bad....

    I just replaced the alternator on my 530 and had the same problem. I ended up using a strap wrench to hold the pulley, put a long crescent wrencn on the 32mm nut and gave it a firm hit with a rubber mallot. That broke it loose and took about 6 more turns to finally come off. Installation is reverse. And yes, it ia left handed thread, so loosen clockwise facing the motor. Also be careful as the pulley is plastic.

    http://www.bimmer.info/forum/showthr...ht=cooling+fan
    Last edited by MantecaBMW; 01-20-2005 at 04:24 PM.

  3. #3

    Default

    Thanks for the reply. Does that mean I have to remove the belt? I was trying not to have to do that.

  4. #4
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,839

    Default

    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  5. #5
    Join Date
    Apr 2004
    Posts
    130

    Default BMW actually sells this tool....

    except the 2 dealers I went to said they couldn't authorize selling it to a retail customer.........frickin idiots!

  6. #6
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,839

    Default

    make one with a grinder and a drill, the metal cost like a dollar.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  7. #7
    Join Date
    Jul 2004
    Location
    New Haven, CT
    Posts
    178

    Default Fan removal

    Sears gets 28 bucks for the 32 mm open end wrench, you will need it for any front-of-motor work, belts, waterpump, belt rollers, etc. My big adjustable wrench was too thick to get on the fan nut. if you are in CT near New Haven you can borrow mine. I wacked it w/ rubber mallet, no problems except the six turns take some minutes. I didn't have to disturb belts when I did my T-stat a few weeks back. I did upgrade the T-stat housing to aluminum, maybe yours already has it. On M50 motor bleeding is done on top of Radiator, driver's side theres a plastic screw you open, a little hard to find but easy once you do. I also drilled a 1/16 hole on top of T-stat, it was a little tricky but in theory aids bleeding air from system.

    Best,

    John
    1995 525im

  8. #8
    Join Date
    Jan 2004
    Location
    Sydney, Australia
    Posts
    72

    Default

    The rubber mallet trick worked fine for me.
    A recommendation is to put some cardboard across the fins of your radiator, just in case you swing and miss.......

    Fan clutch is free spinning, but a gentle knock on the spanner/wrench/socket arm with a rubber mallett should be enough to free it up.

    It's a given that you'll need 2 litres of BMW genuine coolant when you refill. Not cheap but certainly worth it.

    Also, there are at least two temperture rated thermostats. When I first replaced my thermostat BMW gave me a 90 degree (celcius) thermostat which made the car run hot. Took it back and got an 80 degree one.
    Cheers,
    Trevor (Sydney)

    E46
    00' 323iA (70,000 kms)

  9. #9
    Join Date
    Jun 2004
    Location
    Bay Area, CA
    Posts
    1,825

    Default

    trevor- how hot was it running? I just replaced the t-stat and the gauge is exactly 1 bar over the center line.

    ~

    www.KaRealtySF.com
    Build Date: 05-1995 /Engine: m50tu /Automatic Transmission /ABS /NO ASC /Open Differential /EAT Chip

  10. #10

    Default

    Thanks for the input. As soon as I saw that tool I knew I could make one. I had a piece of 1/8" stainless, just drilled a hole and piece of cake. Nut broke free. 5 min later thermostat was out. Thank you!!!!!!

    The temp gauge maxed out on my wife's way to work. It's only 2.5 miles from home. When she pulled into the lot she noticed it. We had the same problem last year with our z3. It was still under warrenty so the dealership fixed it. I am just guessing it's the thermostat, but I'll find out when I get the new one in. I ordered it and it should be delivered monday. Just waiting now.

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