Tim, you could make a custom PCB. There are some where you just put your components on and use wire to link them per your design, others where you literraly trace the circuit either with a chemical acid and black lights, or with felt pen and chemical acid. It's complicated, I know, but I'd like to do that myself someday. The crossover project is really appealing.
DIY PCBs:
Wikipeidia entry on PCB (printed circuit board): links to DIY guides.
I worry that the plastic could melt, although I don't know how hot a crossover gets. I may be worried about nothing. Also, my amp gets doused with oil (or whatever it is they use) when I get the car treated for rust. Or you could just box your current plate with wood and another plate of plastic on top.