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Thread: Cutting out a quarter panel?

  1. #1
    Join Date
    Oct 2006
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    295

    Default Cutting out a quarter panel?

    I am planning on going up to Denny G's to cut out the quarter panel of one of his e34's to replace my rusted out one, and it looks like I am going to have to cut it out myself, so could anyone give me pointers as how to do it? What tools to use, how much work I have ahead of myself, etc. Any help would be appreciated.

  2. #2
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    Dec 2006
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    Montreal
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    a plasma cutter should give you the cleanest cut.

  3. #3
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    Oct 2006
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    Default

    I probably won't have access to one.

  4. #4
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    A chainsaw.
    Lowered with blue h&r(?) springs, Bilsteins, tint, 19# design 3 injectors, Dual Magnaflow
    southwest WA

  5. #5
    Join Date
    Jun 2006
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    Sydney Oz
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    I did a similar job years back - just used a 4" angle grinder. Not sure exactly which quarter you are talking about though

    '90 E34 M5
    '89 E34 535i
    '74 R90S
    MB 560SEC
    '74 Jensen Interceptor
    '54++ VW Subaru Turbo hybrid
    etc

  6. #6
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    You might find a local tool rental outfit that has a gas-powered chop saw:

    gale
    92 735i 5-spd, turbo project finally underway!


  7. #7
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    Jan 2004
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    Pleasanton, California
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    How about a Sawzall? They're pretty easy to control and you can get a real clean cut.

    Good luck.
    Last edited by Springfield1952; 08-28-2007 at 07:09 PM.
    Curt.

    1994 530iT (gone but not forgotten since I see it every day!)
    1991 M5


  8. #8
    Join Date
    Dec 2003
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    Eastern Tennessee USi
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    Default



    a drill for spot welds, saws all, cut-off wheel, jig saw, make sure you have extra blades. If you want to stop by I can borrow you this stuff if you dont have it. Not sure if i have extra blades but i'll check.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  9. #9
    Join Date
    Apr 2005
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    West of Cinci, OH
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    Default

    Wire wheel off the weld areas and drill out the spot-welds with a 'spot weld drill' bit to get the complete panel in relatively undamaged form, but that would take a week , so... A 4" Angle grinder with 1/8" or thinner cut-off wheel would be my second choice, it'll damage the panel far less than a sawzall.

  10. #10
    Join Date
    Oct 2006
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    295

    Default

    Passenger side. How long did it take you to cut out?

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