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Thread: So tell me all you know about heat soak...

  1. #1
    Join Date
    Jul 2005
    Location
    Barnsley, UK
    Posts
    46

    Default So tell me all you know about heat soak...

    I had to open my mouth & brag about my new 540i!
    Took it away for the weekend, stopped at Mac D's for some lunch on the way. Enjoyed(?) my bigmac then tried to set off. Turned the ignition, all the lights came on & nothing. Tried resetting the immobiliser and still nothing.

    Eventually got in touch with the previous owner (Hi Trevor, if you're reading! ) and he told me about heat soak. He said it had been a problem with this car before & he'd replaced the starter motor because of heat soak.
    I'd much rather not replace it again, so any ideas on why my car is prone to it and how I can solve it? If replacing the starter motor is the only way, is it a job I can do myself?

    Spent a lot of time in a car park with my bonnet open this weekend, which cheered the wife up plenty, as you can imagine!

    Any thoughts peeps?

    Ben

  2. #2
    Join Date
    Aug 2004
    Location
    detroit
    Posts
    957

    Default

    my dads old chevelle would get this (1964 ss malibu) you have to either wait for it to cool down or jump the posts, this is how it was for his chevell and the problems sound similar but i dont want you to think this is somthing you have to do.

    i replaced my started myself on a m30, mind you its a completly diffirent engine, but im only 20 and was 19 when i did it, if you do your own breaks and change your own oil you can get at one on a m30 easy enough, goold luck with the 8

  3. #3
    Join Date
    Aug 2005
    Location
    West Portland, OR
    Posts
    1,435

    Default

    I so want a 540...

    Don't people install thermostatically controlled electric fans in those to curb this problem?
    EuroLux:. Private Detail
    E34 1/'89 ///M20 2.5i: Lachsilber

  4. #4
    Join Date
    Jun 2005
    Location
    Cheshire, UK
    Posts
    261

    Default

    Quote Originally Posted by oharab
    Turned the ignition, all the lights came on & nothing. Tried resetting the immobiliser and still nothing.
    Any thoughts peeps?
    Ben
    Welcome to the world of heat soak! I also have the same issue on my 2.5 M50. I imagine it's due to the solenoid arm sticking in the starter and can be fixed by removing the starter and greasing. Removing the starter on the M50 is a pita so I have another solution.

    I carry a steering wheel lock that contains a steel bar. Place the bar on top of the starter solenoid (balanced off the injection rail) and turn the ignition key through the open drivers window with my left hand. As the starter clicks, hit the top of the bar with my right fist, which hits the solenoid which then starts. Obviously the instructions above are for a RHD UK/Aussie car.

    If your car is a manual try rocking the car in gear. Mine's an auto and this rarely works.

    The above "temporary" fix has been in use for about 8 months now!
    1997 e39 523SEi touring.

  5. #5
    Join Date
    Mar 2006
    Location
    Great Britain
    Posts
    446

    Default

    I've had heat soak issues on both a 1991 525i (M50)manual (whick I no longer have) and my current car, a 1993 540i (M60) automatic.

    On the 525 I had the starter motor replaced but this didn't help.

    On the 540 I'm not going to have the starter motor replaced - as far as I can tell, the starter motor is fine. As an interim measure, I've had a bypass wire fitted which I can use to connect the +12V terminal of the solenoid directly to the battery (i.e. bypassing the ignition switch, non-park/neutral start inhibit relay and power distribution).

    Whenever I get heat soak, I can start the 540 straight away by using the bypass wire. No need to give the starter motor a whack - so I reckon the starter motor is fine.

    What I have noticed is that whenever I get the heat soak problem, there is only about 8.3V at the solenoid "+12V" terminal - this doesn't seem to be enough to engage the solenoid properly (although the dashboard lights do dim slightly). So there's a drop of about 3 or 4 volts somewhere between the battery and the solenoid +12V terminal.

    The 3 to 4V drop isn't caused by the relay which is used to prevent starting in other than park or neutral.

    I previously thought it was the ignition switch causing the 3 to 4V drop but I've had the ignition switch (and battery)replaced and I still get the heat soak problem, although now that the seasons are changing, the problem isn't as bad as in summer.

    So I now reckon that the problem is a bad connection on the +12 power distribution. From the wiring diagrams, it seems that there is some +12V distribution going on inside the relay box under the rear of the bonnet, on the right hand side.

    I'm going to have a look around/inside the fuse box for bad connections (hopefully a lose nut?) but if I can't find anything I'll probbaly just stick in some extra relays to bypass the problem (I'd rather fix the problem but sometimes it's a lot easier to fix the symptoms).

    I think the diagnostic connector, maybe pin 10 or 11 (you'd better check), would allow you to connect the starter solenoid terminal straight to the battery (without needing to get a bypass wire installed) - make sure the ignition is on and that you're in park or neutral!

    P.S. Another thing that makes me think that there is a bad power distribution connection is the OBD test #9. Test #9 normally pretty much agrees with multimeter but when I get the heak soak problem and turn the key to start, test #9 reads a full 1V lower than the multimeter. I reckon that the OBD is being partially being affected by poor +12V power distribution and so reads 1V less than the multimeter (which is connected to the +B jump start terminal and so isn't affect by e.g. the power distribution in the fuse box).

  6. #6
    Join Date
    Jan 2004
    Posts
    4,150

    Default If it truly is heatsoak then some nimrod probably didn't install

    the heat shield the last time they changed the starter








    Spent a lot of time in a car park with my bonnet open this weekend, which cheered the wife up plenty, as you can imagine!

    Any thoughts peeps?

    Ben[/quote]
    Last edited by Bill R.; 11-03-2007 at 11:01 AM.


  7. #7
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,839

    Default

    mine is missing the heat shield but never had a problem like this, did it start after it cooled down?
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  8. #8
    Join Date
    Jul 2005
    Location
    Barnsley, UK
    Posts
    46

    Default

    It starts no problems after it's been left for a while.
    Guess I'm gonna have to get the Bentley manual out & try & find the starter motor! The M60 looks a little different to my old M20!

    No doubt I'll be back soon!

    B.

  9. #9
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,839

    Default

    to swap it out isnt difficult.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  10. #10
    Join Date
    Aug 2005
    Location
    Toronto
    Posts
    1,720

    Default

    When this happens to my 1986 Celica, the following trick works every time. No promises on your Bimmer:

    1. Put the car in third gear, parking brake off.
    2. Start to rock the car. It won't move much in gear, but an inch or two is enough to 'reset' the starter.
    3. Try starting her.

    As I said, works for me every time in the Toyota. The Bimmer is, um, slightly different, but it's worth a try, I figure.
    .


    Jay Lebo - Toronto, Canada
    1990 BMW 535i
    5-speed conversion
    Lightened flywheel
    Sachs Suspension Kit
    E.A.T. Chip

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