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Thread: Clutch change DIY?

  1. #1

    Default Clutch change DIY?

    My 95 530i clutch started slipping a bit this morning. Is this something that I can do myself? I've done things like lower control arms on this car and a timing belt on my Volvo 850 GLT.
    I appreciate the input!

  2. #2
    Join Date
    Jul 2005
    Location
    Toronto Canada
    Posts
    76

    Default

    I would advise you do it at an independant or a stealership (fairly big job) but if you want try this link:
    http://www.bimmerdiy.com/e39

    good luck

    Quote Originally Posted by TWKenny (formerly Ted)
    My 95 530i clutch started slipping a bit this morning. Is this something that I can do myself? I've done things like lower control arms on this car and a timing belt on my Volvo 850 GLT.
    I appreciate the input!

    dablack
    92-535

  3. #3
    Join Date
    Dec 2003
    Posts
    1,640

    Default

    Sure you can do it. If you feel comfortable with this list, you can get it done.

    - car in the air high on all 4 corners
    - drop the entire exhaust at the headers
    - disconnect the driveline and shift linkages
    - disconnect the clutch slave cylinder
    - undo the tranny housing torx bolts and rear cross member
    - lower the ~ 90 lb unit out
    - undo and replace the clutch pressure plate, friction disk and throwout bearing
    - align the clutch disk
    - work backwards up this list

    If that's a comfortable list, you can do it. Parts of this are very much a 2 person job so it really helps if you have a good helper.
    Bellevue WA
    90 535iM - not much stock remains. 3.7 liters, ported head, cammed, 3.73 diffy, M5 brakes, MAFed, yadda yadda yadda
    86 Porsche 951 - Track Toy

  4. #4
    Join Date
    Apr 2006
    Location
    Chicago, Il. U.S.A.
    Posts
    4,243

    Default

    Yes, do it yourself. This is strictly a nuts and bolts project, albeit a dirty and heavy one.
    Get the car up high on good stands, expect the usual rusted fasteners on the exhaust.
    "The gas pedal wouldn't go to the floor if it weren't meant to be there"

  5. #5
    Join Date
    Jul 2006
    Location
    kingsbridge, devon, uk
    Posts
    626

    Default

    clutch's are easy to do, go for it

  6. #6

    Default

    I may give it a shot!
    I've heard conflicting toughts on the flywheel resurfacing....I don't anticipate mine being bad, as I'm pretty easy on the clutch. Opinions?

  7. #7
    Join Date
    Apr 2006
    Location
    Chicago, Il. U.S.A.
    Posts
    4,243

    Default

    If you are having clutch chatter now or have heated it up badly then it's probably not OK to use as is. Since you mention it just started slipping you're most likely OK, a good scuff with a sanding disk 150/200 grit or so GARNET paper to remove the glaze and button 'er up. Easy on the new clutch for a day too.
    "The gas pedal wouldn't go to the floor if it weren't meant to be there"

  8. #8
    Join Date
    Jul 2006
    Location
    kingsbridge, devon, uk
    Posts
    626

    Default

    iv'e never resuraced a flywheel only ever used 80 grit to clean the surface up, also while it's off check rear crank seal

  9. #9

    Default

    Will do....thanks guys.

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