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Thread: 6 speed conversion

  1. #1
    Join Date
    Jan 2006
    Location
    Ga
    Posts
    155

    Default 6 speed conversion

    Yesm Ive searched all I can but cant seem to find answers to these questions, Ive got a 95 540ia:
    -Where is the best place to get the parts fro the conversion?
    -Will an e39 6 speed trans work also?
    -Is this mod cost effective, or just better to find a current 6 speed e34, getting rid of my 540 is a last option because I love her. The car is worth dropping a couple grand into.
    -How many here have done the conversion and are happy with the result?

    Thanks in advance for any answers guys.

    -Ben

  2. #2
    Join Date
    Jan 2006
    Location
    Ga
    Posts
    155

    Default

    Anybody?..

  3. #3
    Join Date
    Jan 2004
    Location
    Tampa Bay, Florida, USA
    Posts
    900

    Default

    JohnTee540 and yaofeng recently did conversions. Search for their posts.
    Ramon
    1994 540iA Nikasil EAT Chip
    Tampa Bay, Florida USA

  4. #4
    Join Date
    Apr 2006
    Posts
    313

  5. #5
    Join Date
    Dec 2003
    Location
    Wellington,New Zealand
    Posts
    3,868

    Default

    nothing but a wild guess,but i would say that the 6 spd gearboxes would be very rare......
    Gone but not forgotten

  6. #6
    Join Date
    Apr 2004
    Location
    Reston Va
    Posts
    459

    Default

    I used a gearbox from an e39 540 for mine. I got the Pedal Cluster from a donor e34 535. I bought OEM parts for the rest. Additionally - I have Brett at Koala Motorsports do the conversion. He also flashed the code plug to tell all the computers in the car it was now a manual instead of an autobox. All the parts and labor cost me approx $5500. It was worth every penny. JT
    Johntee540
    1994 540/6 Black - Tan - 199k
    Cardomain Site: http://www.cardomain.com/ride/737181/1

  7. #7
    Join Date
    Jan 2006
    Location
    Ga
    Posts
    155

    Default

    Thanks for the replies, guys, youve all been very helpful. Hopefully I will bo doing a conversion soon, I hope to get out for about 2 grand tho, will be doing all the work myself.

    -Ben

  8. #8
    Join Date
    Dec 2003
    Location
    Wellington,New Zealand
    Posts
    3,868

    Default

    good luck,watch out when youre changing down from sixth for an overtaking move they tend to go into third as the spring setup makes the 3/4 plane the middle so as you come up outa sixth unless your holding it over to fifth it will spring over to the 3/4 plane.Mkes for quick (if slightly jerky) overtaking manouvers(happened on my first 540 six speed test drive
    Gone but not forgotten

  9. #9
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default 6 speed conversion

    My 6 speed conversion is still on going. Just too busy with the aging fleet and other stuff.

    I bought the package from

    http://www.austinveedub.com/

    For $2 grand plus shipping. It was from a 95 with 78k miles.

    The engine has 66k mile from a 93 E38.

    I had the final drive removed. Found the fuel return line very rusted. I am replacing the complete fuel lines with 5/16" stainless steel tubing. Last week I was still struggling with the last two remaining fuel line fasteners before taking the complete line down. I need to take them down intact to bend a new set just like it.

    The engine is ready. The 6 speed gear box has new ATF in it. The final drive is filled with 2 qts of GL-5. They are all sitting in my garage.

    Search

    http://car-part.com/

    and start calling if you are serious.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  10. #10
    Join Date
    Aug 2006
    Location
    Sacramento, CA
    Posts
    360

    Default

    After reading this thread I might consider having this done on my 540ia.
    Last edited by Thayne; 08-27-2006 at 06:53 PM.


    95 540iA: Euro Clears & More Mods to Come Soon!
    Sacramento, CA USA

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