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Thread: 540/6 piston slap

  1. #1
    Join Date
    Jun 2004
    Location
    Guelph, Canada
    Posts
    30

    Default 540/6 piston slap

    For all you experts out there. My 540 has developed a knock at idle after a start with a cold engine. This knock comes from the bottom of the engine, you can't hear the knock from opening the hood, only from looking underneath. This knock can sound like a clattler when the engine decelerates from a quick blip of the throttle. Once the engine is at operating temp's, all is well. A BMW Tech sugested that it is probably piston slap and that if the problem goes away after the engine warms up that not to worry(which is the case). Yes it's a NIK with 183,000 kms, uses no oil and had a leak-down test at 120,000kms with excellent results. Any comments?
    Cheers
    Spitfire

  2. #2
    Join Date
    Dec 2003
    Location
    Eastern Tennessee USi
    Posts
    14,839

    Default

    type oil? Oil pump could be loose or low pressure.
    95 E34 530I V2.37
    ===========
    Those who make peaceful revolution impossible will make violent revolution inevitable.

    John F. Kennedy

  3. #3
    Join Date
    Mar 2005
    Location
    Bethlehem, PA
    Posts
    661

    Default

    Yeah. Oil pump. Check it out NOW.

  4. #4
    Join Date
    Dec 2003
    Location
    Kingston, Ontario, Canada
    Posts
    831

    Default

    Spitfire, get some extra bolts for the oil pump, and have a machine shop drill them to accept lock-wiring, a la aircraft style...I'll be doing that this summer...

    Cheers,
    Duey

    1995 540i/6 Sport Pkg w/E.A.T. chip and Nikasil injection Duey's Gallery

  5. #5
    Join Date
    May 2006
    Posts
    1

    Default

    Quote Originally Posted by SRR2
    Yeah. Oil pump. Check it out NOW.
    I have a 95 540 six speed and I'm experiencing the same thing. What did you find out? Was it the oil pump?

  6. #6
    Join Date
    Dec 2003
    Location
    Austin
    Posts
    1,087

    Default

    They'll drive a long time with one bolt and the pump just barely hanging, so when it does go....it will GO.

    I had one bolt in the pan when they checked mine. Like a 6yr old's loose tooth it was.

    ~6 speed~ Rear Fogs ~ Shadowline ~ Tow Package ~ OEMMM///S38B38

  7. #7
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default

    Quote Originally Posted by spitfire
    For all you experts out there. My 540 has developed a knock at idle after a start with a cold engine. This knock comes from the bottom of the engine, you can't hear the knock from opening the hood, only from looking underneath. This knock can sound like a clattler when the engine decelerates from a quick blip of the throttle. Once the engine is at operating temp's, all is well. A BMW Tech sugested that it is probably piston slap and that if the problem goes away after the engine warms up that not to worry(which is the case). Yes it's a NIK with 183,000 kms, uses no oil and had a leak-down test at 120,000kms with excellent results. Any comments?
    Cheers
    Spitfire
    As others said, drop the fron sump to check for loose oil pump bolts. And do it now.
    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  8. #8
    Join Date
    Mar 2006
    Location
    USA
    Posts
    1,839

    Default

    Eek

  9. #9
    Join Date
    Mar 2006
    Location
    East Brunswick, New Jersey
    Posts
    879

    Default

    Quote Originally Posted by BillionPa
    Eek
    That's inside of the engine of the 144k one. I have since gotten one 66k miles on the stand to replace it. Waiting for free time to do it. Too busy.


    '01 540it, 6/01
    '03 325i 5 speed, 9/02
    '10 535ix. 9/09
    '10 mini 6 speed
    '15 mini countryman 6 speed

  10. #10
    Join Date
    May 2005
    Location
    Jet City
    Posts
    275

    Default

    Found an oil pump bolt in the pan of my Touring at 116k. Judging from the wear marks in the pan from the bolt and the oil pick-up strainer it had been there a while. The other forward bolt was finger tight.

    ALL of the bolts on my sedan were finger tight but still in there at 115k.

    Lockwire is a great idea. I settled for a thorough rinse of the holes with carb cleaner and red loctite. Hopefully that will hold for another 116k

    I heard piston slap when cold was a common and "acceptable" occurance in many newer GM products. "They" say, "Nothing to worry about". Yeah, maybe from them, as long as it holds together past warranty expiration.
    Last edited by Spasso; 06-12-2006 at 02:29 PM.

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