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Thread: inspection II details

  1. #1
    Join Date
    May 2004
    Location
    Japan
    Posts
    9,250

    Default inspection II details

    Just in case you want to DIY, here is the list:

    VEHICLE RAISED ON HOIST:- Engine at operating Temperature


    Remove Engine shield
    Drain engine oil and replace oil filter and sump plug washer
    Check transmission for leaks including coolant line of final drive
    Drain Automatic Transmission oil (except 5hp30)
    Refill automatic transmition (transmissions without dipstick only)
    Change manual transmission oil all models (except E36[M40,M42,M50]E34[M40,M50,M60]and E31[M70] engines which are to be changed every second inspII service)
    Replace rear axle oil (E38 Every 2nd inspection II)
    Replace oil in transfer box and front axle final drive (4WD)
    Check clutch driven plate for wear, every 2nd Inspection II
    Renew main fuel filter: Petrol engines every 2nd Inspection II
    Check P.A.S system for leaks
    Chack radiator bottom hose for leaks
    Check driveshaft gaiters for leaks
    Check Steering for freedom from play
    Check condition of track rod and front axle ball joints
    Check steering box for leaks, check UJs couplings and flexible gaiters
    Check all connections and lines on braking system for leaks, damage and correct position including handbrake cables and bleed nipple covers
    Check Fuel pipes, tank and connections for leaks, damage and position
    Check condition, position and mounting of exhaust system
    Inspect underside of body for corrosion/underseal damage etc (every 2 years except E30)
    Refit engine shield
    LOWER VEHICLE TO HALF-WAY POSITION


    Remove road wheels
    Remove brake pads/linings, clean and check for wear
    Check wheel cylinders and dust seals for leaks
    Check brake disc/drum surface
    Check handbrake lever travel, movement of handbrake cables and adjustment
    Check on rear disc brake models, handbrake lining wear
    Grease wheel centring spigots for alloy wheels
    Check shock absorbers for leaks
    Check torque of wheel air deflector E34/M5 1st inspection II only
    Refit road wheels
    Check condition of tyres if uneven wear recommend wheel alignment check
    VEHICLE ON GROUND


    Inspect bodywork for corrosion, stone chips, damage or contamination (every 2 years except E30)
    Check fluid level concentration of screen wash reservoir
    Refill engine oil
    Refill automatic transmission oil
    Remove spark plugs
    Check and adjust valve clearences. Replace rocker cover gasket
    Renew spark plugs
    Lubricate door mechanism hinges
    Replace Micro-filter and active carbon filter (if applicable) in heating/air con system
    Replace air recirculation filter: Every 2nd inspection II (if applicable)
    E31 only: Clean intake-air seperator in front of intake air silencer
    Renew air intake filter
    Check P.A.S hose clips for tightness & P.A.S fluid level
    Check brake system connections including ABS for tightness and positioning
    Lubricate throttle linkages and gate mechanisms on Carburettor models
    Check clutch hose connections for tightness and positioning
    Check clutch fluid level
    Check brake fluid level (renew fluid every 2 years, 750i annually)
    Check battery acid level
    Carry out battery condition check, use battery test report
    Check condition/tightness coolant hoses
    Check tension/condition of all V belts (except M70 engine)
    Replace all V belts E34/M5 only (S38 engine)
    Check coolant level and consentration (renew every 3 years)(M3/M5 every 2 years)
    Self levelling suspension: check fluid level
    Check spare wheel condition
    Check wheel stud torque and tyre pressures
    Check intensive cleaner level
    Check correct operation of lambda probe
    Replace fire extinguisher cartridge annually
    E36 M3 only: Renew throttle valve potentiometer
    ADDITIONAL ITEM EVERY 36000 MILES OR 3 YEARS


    Replace toothed cambelt M20 & M40 engines
    ENGINE TEST


    Cars with distributor; check the dwell angle and adjust ignition timing if necessary
    Call up information on defects stored in diagnosis system
    Check EML safety path circuit
    Check idle speed except on vehicles with idle speed control
    Check CO reading (except catalyst version)
    CHECK OPERATION OF LIGHTS WITH ASSISTANT

    FRONT


    Side lights
    Dipped beam
    Main beam
    Headlight flasher
    Foglights/Driving lights
    Indicators and side repeaters
    Hazard warning flashers
    Parking lights
    Check beam settings
    REAR


    Side lights
    Number plate light
    Brake lights
    Reversing lights
    Fog lights
    Indicators
    Hazard warning flashers
    Boot interior lamp
    INTERIOR


    Interior and reading lights
    Ashtray lights
    Glovebox light
    Panel lights including dimmer
    Clock light
    Switches and heater control lighting
    Check all warning lights including Active check control
    Check operation of heater/vent controls and blower
    Check operation of door mirrors
    Check horn all segments
    Check operation of sunroof
    Check operation of convertable roof. (Mmmmm)
    Check condition, operation of seat belts
    Check wipers, blades, jet aim on windscreen and headlight washer systems
    Check engine compartment light
    Check door, bonnet & boot locks and striker plates adjustment and lubrication
    ROAD TEST


    Check engine operation
    Check clutch operation
    Check transmission operation including EH gearbox
    Check steering operation
    Check steering wheel alignment
    Check foot brake operation
    Check handbrake balance-on cars fitted with rear discs: bed in handbrake
    Check wheel balance
    Check propshaft balance
    Check speedometer operation
    Check distance and trip recorder operation
    Check engine revolution counter operation
    Check temperature gauge operation
    Check fuel gauge operation
    Check fuel consumption gauge operation
    Check heater/air conditioning operation
    Check on-board computer operation including head-up display
    Check for wind noise, rattles etc
    FINAL ITEMS


    Check ATF level
    Activate Service interval indicator
    Ensure handbook service record is completed

    Comments.
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  2. #2
    Join Date
    Dec 2003
    Location
    1/2 Way tween Chicago & Milwaukee
    Posts
    844

    Default

    Now that's a heluva "honey do" list.

    A Bimmer Nut for sure: '04 530im (current daily driver), '97 m3, '98 323is, '99 Z3, '01 740iL, '06 330cicm zhp, '02 R1150R, '69 r60, Owner/Operator of www.Bimmer.info and www.BimmerNut.com
    And I still maintain: '90 535im (sold to daughters best friend, one of my favorite bimmers), '92 525im (daughters other best friend now drives this one).

  3. #3
    Join Date
    Oct 2005
    Location
    Calgary, AB
    Posts
    275

    Default

    Printed off, time to start I guess :P

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