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Pull that plastic crap and look at the wires. I cant imagine even a 50K mile example being mint.

Replaced with doner relay, done deal. Everything I researched was the resistor pack/sword and the issue was a relay never spoken about is my point.

maybe you can re-solder it, open it up and check for cold solderings

The issue reared it's ugly head again today. Swapped relay #4 in the front distribution box with donar car. Issue resolved. Swapped back to make sure...

I can but waiting to hear from Bosch. With their remanufactured alternators you get road side assistance and towing up to 50 miles for 2 years.

I would use the plastic cover from the old one. In any case we can clearly see the differences between non-Bosch and Bosch reman alternators.

My Reman Bosch just arrived! They are unable to send a replacement because they have none in stock.

The reason I wired the switch was that the original switch failed and I didn't want the cost and effort needed to replace it. I was in there today...

No, I think you have wire issues because you needed to wire a trunk light switch lol.

Well apparently you think I may have caused the problem when I put in the trunk light switch. I will climb back there and see what's what. I don't...

My 94 and my 95 were almost identical except the CD player was different. After reading this last post of yours I am thinking you have trunk wiring...